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Medical Device · NEU London

NerveSense

A scalpel-mounted electrode and amplifier chain that estimates distance to a peripheral nerve from its stimulated response.

Altium PCB layout for the NerveSense amplifier board

Overview

A group project at NEU London aimed at giving a surgeon a proximity readout for peripheral nerves during incision, rather than only detecting contact once it has happened.

A TENS unit stimulates the tissue and an electrode mounted on the scalpel picks up the nerve's electrical response. The signal passes through an instrumentation amplifier and bandpass filter, then into a Raspberry Pi Pico, which maps amplitude to distance using an exponential fit and drives an LCD readout. Against the test setup, the fit gave R² = 0.93 and resolved distances out to about 5 cm with roughly ±0.5 cm spread.

My work was on the analog front end and the physical build: the amplifier board, the electrode design, and the CAD for the housing and scalpel probe assembly.

How it works

  • Custom PCB designed in Altium with an INA333 biomedical amplifier and bandpass filter
  • AD620 amplifier module (100× gain) for signal amplification
  • Raspberry Pi Pico reads the ADC and applies an exponential amplitude-to-distance fit (R² = 0.93)
  • 20×4 I2C LCD proximity readout, resolving to about 5 cm at roughly ±0.5 cm
  • AgCl-coated silver electrodes to minimize capacitive interference
  • CAD-designed 3D-printed enclosure and scalpel probe assembly